Assessor Resource

MEM04002
Perform gravity die casting

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency defines the skills and knowledge required to perform gravity die casting into permanent dies.

Where the interpretation of technical drawings is required unit MEM09002 Interpret technical drawing should also be selected.

Where the selection and use of engineering measuring equipment is required unit MEM12023 Perform engineering measurements should also be selected.

Where the selection and use of tools is required unit MEM18001 Use hand tools and unit MEM18002 Use power tools/hand held operations, should also be selected as appropriate.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Band: A

Unit Weight: 2

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

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Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Metals include one (1) or more of the following:

aluminium

aluminium alloys

non-ferrous

ferrous

Appropriate safety clothing and apparatus includes one (1) or more of the following:

Aluminium Association safety status sheet recommendations

glasses

aluminised suits

masks

gloves

gauntlet

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Mix die coat in correct proportion in accordance with SOPs 
Lift and maintain die temperatures at the appropriate level 
Apply die coat in the correct sequence 
Locate and close die 
Place die on machine and attach and tighten toggle clamps to required torque 
Attach air cooling to the die as specified if required 
Remove parts in a manner that minimises damage 
Remove any flash from the die surface 
Store parts in a manner that minimises damage 
Operate shot blaster according to procedures 
Take chemical analysis of melt and apply remedial action as required 
Dross and/or degas furnace 
Clean work area of coating and shot residue 
Complete reports/records in accordance with SOPs 
Follow standard operating procedures (SOPs) 
 
 
Mix die coat in correct proportion in accordance with SOPs 
 
 
 
 
Undertake pour in a manner which reduces porosity and lamination 
 
 
 
Remove parts in a manner that minimises damage 
 
Operate shot blaster according to procedures 
 
 
 
 

Forms

Assessment Cover Sheet

MEM04002 - Perform gravity die casting
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

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Assessor name:

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Assessment Record Sheet

MEM04002 - Perform gravity die casting

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: